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A 52-year-old welder was removing a jammed piece of metal from the hydraulic door of a scrap metal shredder but did not de-energize and lock out the shredder first. He also failed to release the residual hydraulic energy in the system and block the door open.
OSHA’s lockout/tagout standard [29 CFR 1910.147] requires employers and employees to take proper steps to prevent unexpected machine startup accidents.
“Lockout/Tagout” refers to specific practices and procedures to safeguard employees from the unexpected energization or start-up of machinery and equipment, or the release of hazardous energy during service or maintenance activities. Every year, people are killed on the job by activated machinery. Many of those deaths could have been prevented by following lockout/tagout procedures to […]
Yesterday, we focused on key aspects of OSHA’s lockout/tagout standard. Today, we conclude this quick review of written procedure and training requirements. As an employer, you are required to establish written procedures for locking out the piece of machinery or equipment that will be worked on and to provide training for all employees who might […]
Every year, people are killed on the job by activated machinery. Many of those deaths could have been prevented by following lockout/tagout procedures to turn off machinery that is being serviced or repaired. OSHA’s rules and procedures for lockout/tagout are found at 29 CFR 1910.147. The standard identifies three employee roles: Authorized employees are those […]
Authorized employees who service or maintain machinery and equipment need special training on lockout/tagout procedures. Today’s Advisor includes a training exercise that you can use to help train your workers. The information in today’s issue comes from BLR’s PowerPoint® presentation, "Lockout/Tagout—Authorized Employee Training." The objective of the following exercise is to evaluate authorized employees’ understanding […]
OSHA has specific and strict rules about lockout/tagout. Today, we present some questions BLR has received about this issue and the answers BLR safety experts have given. Q. Can a duplicate key for the purpose of lock removal under LOTO be held in a secure area with a procedure in place for access to the […]
Three fatality reports from NIOSH illustrate the importance of emphasizing lockout/tagout rules. Reason 1 A 25-year-old worker at a concrete pipe manufacturing facility died from injuries received while cleaning a ribbon-type concrete mixer. The victim’s daily tasks included cleaning out the concrete mixer at the end of the shift. The clean-out procedure was to shut […]
Any powered equipment is potentially dangerous—even if it’s supposed to be shut down. Many needless accidents occur when somebody turns on a machine that’s supposed to be locked out. Lockout/tagout accidents are not only needless, but serious. They result not in small cuts or scratches, but often cause amputations, serious fractures, or death. Any energy […]
What shape is your energy control program in? Are you set up for an accident-free year or are you risking citations and penalties?< The lockout/tagout regulations are perennially ranked among OSHA’s top 10 violations. Last year, for example, there were more than 3,000 violations of the standard, with penalties mounting to nearly $4 million. These […]