Special Topics in Safety Management

Recharge Those Forklifts Safely!

Here are the key steps you must take to recharge your forklifts safely and effectively:

Before Disconnecting the Battery:

  • Turn off the ignition.
  • Turn off all lights and accessories.
  • Apply the parking brake.
  • Make sure all vent caps are in place.
  • Open the battery compartment cover to dissipate the heat and gases generated during truck operation.

Maintaining a Safe Charging Station:

  • Make sure the battery charging area is well ventilated.
  • Prohibit smoking.
  • Make sure there are no other open flames, sparks, or welding in the area.
  • Have equipment for flushing and neutralizing spilled electrolyte.
  • Have fire protection equipment and first aid supplies nearby, and an emergency shower and eyewash station close at hand.

Charging a Battery:

  • Verify that the charger has the correct voltage and capacity. 
  • Make sure cord and plug connected battery chargers are grounded or double insulated. 
  • Shut off the charger when connecting or disconnecting the battery.
  • Allow batteries to cool down after charging.
  • Check at least two cells of a battery with a hydrometer after charging to make sure the battery is fully charged.
  • Only add water or electrolyte to a battery after charging.
  • Be careful not to spill electrolyte or add water too quickly.

Do not overcharge a battery—overcharging will substantially reduce battery life.

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