OSHA estimates that 1 million forklifts are used in workplaces across the U.S. Each year, nearly 100 workers are killed and another 20,000 are seriously injured in forklift-related incidents.
Deadly Danger # 1: Forklift Overturns
Close to 1 out of every 4 fatalities occurs when a forklift tips over. To prevent rollovers:
- Make sure the load is stable and safely arranged on the forks.
- Do not raise or lower the forks while the forklift is moving.
- Use extreme caution on grades or ramps.
- Do not attempt sharp turns—slow down.
Danger # 2: Nearby Worker Struck by Forklift
- Management should separate forklift traffic and other workers where possible.
- Operators should slow down and sound the horn at intersections and other locations where vision is obstructed.
- Other workers should be aware of forklift traffic areas—avoid them if possible.
Deadly Danger # 3: Victim crushed by forklift.
Forklifts are heavy. The average forklift weights several thousand pounds, similar to a medium-sized automobile. Require any occupants of a sit-down type forklift to use seat belts and remain inside the operator’s compartment.
Deadly Danger # 4: Falls from Forklifts
It is not always necessary that a victim be crushed—just the fall alone may be fatal.
Deadly Danger # 5: Failure to inspect or perform proper maintenance
OSHA requires inspection of forklifts every day, before they’re used—and after each shift for a truck used around the clock. Set up your forklift safety policy and see that it is followed. You’ll be glad you did.