Special Topics in Safety Management

Material-Handling Safety Review: Responsibilities

Both employers and employees have responsibilities for material handling safety. Today, we’ll review who’s responsible for what.

As an employer, you have a responsibility to provide protection from injury to your employees, even in the simple act of moving materials around the workplace.

What should your company be doing to protect employees?

  • Engineering controls are the most common ways to prevent injuries and make the job easier. For example, you can configure material-handling workstations to minimize lifting and reduce stress on workers’ bodies. You might also be able to reduce the size and weight of objects to be lifted manually to minimize the risk of back injuries. Perhaps most important of all, you can provide and encourage the use of a variety of effective material-handling aids.
  • Administrative controls can also be used to reduce injuries—for example, providing regular and adequate rest periods for employees who do a lot of lifting to allow tense muscles to relax or using job rotation to reduce the wear and tear on workers’ bodies.
  • Work policies and practices intended to reduce the chance of material-handling injuries are also essential. These policies and practices include such things as training in safe lifting and carrying techniques and encouraging employees to keep strong and flexible through physical conditioning and stretching exercises, both of which can help prevent injuries.

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Employee Responsibilities

You can’t do the job alone, of course. Employees have to share responsibility for preventing material-handling injuries.

Here are some actions you should expect employees do take:

  • Always practice safe lifting and carrying.
  • Use material-handling equipment as an alternative to manual lifting and carrying whenever possible
  • Watch their backs. Even when using material-handling aids, workers still need to think about back posture to prevent injuries.  
  • Plan ahead. Is the load stable? Does it need to be secured? Is the route of travel clear? Are there hazards along the route such as ramps, pedestrian traffic, or tight spaces?
  • Get help, if necessary. A major contributing factor in lifting-related injuries is the weight and bulkiness of the objects being lifted.
  • Wear appropriate PPE when using material-handling aids. Employees may need gloves to protect against sharp edges or rough surfaces, safety shoes with steel toes to protect their feet, and a hard hat, too, if there’s a risk of falling objects.

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All told, this "trainer’s bible" contains 50 prewritten meetings covering almost every aspect of safety you’d want or need to train on, in a format designed to be taught in as little as 7 minutes. Major topics include:

—Confined spaces
—Electrical safety
—Fire safety and emergency response
—HazCom
—Machine guarding and lockout/tagout
—Material handling
—PPE use and care
—Housekeeping/slips, trips, and falls
—and dozens more

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